Changes between Version 7 and Version 8 of WAM/HardwareSetup
- Timestamp:
- Jan 10, 2013, 5:51:36 PM (12 years ago)
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WAM/HardwareSetup
v7 v8 3 3 == Mounting == 4 4 5 The mounting-surface for the WAM should be designed to handle the large reaction forces generated at the base of the arm during high-acceleration operation. The WAM can be fastened to a prepared mounting-surface in several ways. If you use four M10 or 3/8” screws, remove the base cover to access the four bolt holes in the base plate. The holes are located on the base of the WAM according to Figure 1 8 and Figure 19. The plate thickness is 8mm. If you use M12 screws, you can screw upwards from the opposite direction, eliminating the need to remove the base cover. Alternatively, the WAM can be mounted using the clamps provided in the maintenance kit. It is important that the mounting surface NOT be grounded to earth ground (see “Grounding” section below).5 The mounting-surface for the WAM should be designed to handle the large reaction forces generated at the base of the arm during high-acceleration operation. The WAM can be fastened to a prepared mounting-surface in several ways. If you use four M10 or 3/8” screws, remove the base cover to access the four bolt holes in the base plate. The holes are located on the base of the WAM according to Figure 1 and Figure 2. The plate thickness is 8mm. If you use M12 screws, you can screw upwards from the opposite direction, eliminating the need to remove the base cover. Alternatively, the WAM can be mounted using the clamps provided in the maintenance kit. It is important that the mounting surface NOT be grounded to earth ground (see “Grounding” section below). 6 6 7 7 {{{ … … 9 9 [[Image(htdocs:wam/figure18.png)]] 10 10 11 Figure 1 8– Screw-hole Locations11 Figure 1 – Screw-hole Locations 12 12 13 13 [[Image(htdocs:wam/figure19.png)]] 14 14 15 Figure 19– Mounting-Hole Measurements15 Figure 2 – Mounting-Hole Measurements 16 16 }}} 17 17 18 18 == WAM Stand (Optional) == 19 19 20 For information about setting up your WAM on the optional Barrett-supplied mounting stand, please see [http://web.barrett.com/support/WAM_Documentation/WAM_Stand_Instructions.pdf this document].20 For information about setting up your WAM on the optional Barrett-supplied mounting stand, please see [http://web.barrett.com/support/WAM_Documentation/WAM_Stand_Instructions.pdf WAM Stand Assembly and Mounting Document]. 21 21 22 22 == Grounding == … … 26 26 To avoid damaging the WAM electronics, please make sure the WAM is powered off before detaching or attaching any outer link. In addition, if the Wrist was shipped separately from the WAM, a Safety Termination will be attached to the base connector of the Wrist, and must be removed before mounting the Wrist. If the Wrist is ever removed from the WAM, ensure that the Safety Termination is attached as soon as the Wrist is disconnected to prevent damage to the Wrist Pucks. 27 27 28 Figure 21shows that the outer link can be unscrewed and removed from the WAM to accommodate the WAM Wrist (if the 7-DOF WAM is purchased). After removing the outer link, connect the WAM Wrist:28 Figure 4 shows that the outer link can be unscrewed and removed from the WAM to accommodate the WAM Wrist (if the 7-DOF WAM is purchased). After removing the outer link, connect the WAM Wrist: 29 29 1. Align the D-sub connector of the Wrist with the mating connector on the end of the “elbow” of the WAM such that both have the same orientation. 30 30 1. Connect the alignment pins on the end of the elbow with the mating connections on the Wrist. 31 31 1. Thread the quick-connect ring onto the wrist base. 32 32 33 No special wrenches, fasteners, or tools are required, however, it may be necessary to shake the outer link (or Wrist) gently back and forth while tightening or loosening the ring. This ring should only be hand-tightened. It is normal for there to be a small number of threads left when fully tightened. This single operation also makes all electrical connections to the WAM Wrist. Figure 20shows the electrical connector at the end of the WAM.33 No special wrenches, fasteners, or tools are required, however, it may be necessary to shake the outer link (or Wrist) gently back and forth while tightening or loosening the ring. This ring should only be hand-tightened. It is normal for there to be a small number of threads left when fully tightened. This single operation also makes all electrical connections to the WAM Wrist. Figure 3 shows the electrical connector at the end of the WAM. 34 34 35 35 {{{ 36 36 #!div class="center" align="center" 37 [[Image(ht docs:wam/figure202122.png)]]37 [[Image(http://web.barrett.com/images/WAM/SupportWiki/WristConnection.png)]] 38 38 }}} 39 40 == WAM Standard Home Position == 41 42 The default home position for the WAM is Joint 2 folded approximately -2 radians back against its large rubber stop, and Joint 4 folded in against the inner link (+PI radians). 43 44 In order to change the default home position, you must change the defined home joint calibration data located in /etc/barrett/calibration_data. For example, to change the home position for the 7-DOF WAM you would edit the file /etc/barrett/calibration_data/wam7w/zerocal.conf 45 46 {{{ 47 #!div class="center" align="center" 48 [[Image(http://web.barrett.com/images/WAM/SupportWiki/HomePosition.jpg)]][[br]] 49 '''Figure 6 – WAM Standard Home Position''' 50 }}} 51 52 '''IMPORTANT: In the WAM 7-DOF Configuration (as shown), Motor 6 and Motor 7 __MUST__ be on the same side.''' 53 54 '''Home Joint Positions (Radians)'''[[br]] 55 J1: 0.0[[br]] 56 J2: -2.0[[br]] 57 J3: 0.0[[br]] 58 J4: PI[[br]] 59 60 If 7-DOF WAM:[[br]] 61 J5-7: 0.0[[br]] 39 62 40 63 == Safety Board Settings == 41 64 42 For different methods of communication (and different connections to the !BarrettHand™, if attached) certain switches must be changed. To access these switches, turn off the WAM™, remove the 4-mm Hex screw in the upper-left corner of the back of the WAM™, unlatch the base cover, and rotate the back plate of the WAM™ out so that it is in a horizontal position. If you are facing the WAM™ from the back, the relevant switches will be on the lower-left corner (see Figure 23). If a switch is “out” the raised part of that pin is on the side closest to the edge of the safety board, and the opposite is true if the switch is “in”.65 For different methods of communication (and different connections to the !BarrettHand™, if attached) certain switches must be changed. To access these switches, turn off the WAM™, remove the 4-mm Hex screw in the upper-left corner of the back of the WAM™, unlatch the base cover, and rotate the back plate of the WAM™ out so that it is in a horizontal position. If you are facing the WAM™ from the back, the relevant switches will be on the lower-left corner (see Figure 7). If a switch is “out” the raised part of that pin is on the side closest to the edge of the safety board, and the opposite is true if the switch is “in”. 43 66 44 67 {{{ 45 68 #!div class="center" align="center" 46 69 '''Table 1 – WAM Communication Settings''' 47 ||Mode:||Switch 1-2 ||Switch 1-348 ||Ethernet ||IN||IN49 ||CAN (from External PC)||OUT ||OUT70 ||Mode:||Switch 1-2 71 ||Ethernet (from Internal PC/104)||IN 72 ||CAN (from External PC)||OUT 50 73 51 [[Image(ht docs:wam/figure23.png)]]74 [[Image(http://web.barrett.com/images/WAM/SupportWiki/switches.png)]] 52 75 53 '''Figure 23– Safety Board Switches'''76 '''Figure 7 – Safety Board Switches''' 54 77 55 78 }}} … … 68 91 [[Image(htdocs:wam/figure26.png)]] 69 92 70 '''Figure 26– DC Power Cable (blue)'''93 '''Figure 8 – DC Power Cable (blue)''' 71 94 }}} 72 For mobile applications or applications that require alternate DC power sources, simply connect the DC power cable directly from the power source to the socket on the WAM labeled “DC Power” as shown in Figure 26(see Table 3 for details on DC power requirements). Tighten the strain-relief screws using the screwdriver provided in the maintenance kit. If you are connecting the WAM to a battery, you will need to connect +48 (or any voltage from +24 to +80) to pin 1 of the WAM's power connector (marked "+"). You will need to tie pins 2 and 3 together along with the DSUB shield (the frame), and connect all three of those nodes (pins 2, 3, and DSUB) to your battery's negative terminal.95 For mobile applications or applications that require alternate DC power sources, simply connect the DC power cable directly from the power source to the socket on the WAM labeled “DC Power” as shown in Figure 8 (see Table 3 for details on DC power requirements). Tighten the strain-relief screws using the screwdriver provided in the maintenance kit. If you are connecting the WAM to a battery, you will need to connect +48 (or any voltage from +24 to +80) to pin 1 of the WAM's power connector (marked "+"). You will need to tie pins 2 and 3 together along with the DSUB shield (the frame), and connect all three of those nodes (pins 2, 3, and DSUB) to your battery's negative terminal. 73 96 74 97 Please make sure that the negative connection is always connected to the WAM before the +voltage is switched on or off. Removing the negative connection while +voltage is still applied can cause significant damage to the WAM's electronics. … … 90 113 91 114 === Pendants === 92 Of the two pendant cables, connect the pendant box with three colored buttons and a red E-Stop to the socket on the WAM marked “Pendant - Control”. Connect the other pendant box (with only a red E-Stop) to the socket on the WAM marked “Pendant - Display”. See Figure 27for both pendants. Tighten the strain-relief screws using the screwdriver provided in the maintenance kit.115 Of the two pendant cables, connect the pendant box with three colored buttons and a red E-Stop to the socket on the WAM marked “Pendant - Control”. Connect the other pendant box (with only a red E-Stop) to the socket on the WAM marked “Pendant - Display”. See Figure 9 for both pendants. Tighten the strain-relief screws using the screwdriver provided in the maintenance kit. 93 116 94 117 {{{ … … 96 119 [[Image(htdocs:wam/figure27.png)]] 97 120 98 '''Figure 27– Pendant Cables'''121 '''Figure 9 – Pendant Cables''' 99 122 }}} 100 123 … … 114 137 [[Image(htdocs:wam/figure28.png)]] 115 138 116 '''Figure 28– Wireless Access Point on WAM Backplate'''139 '''Figure 10 – Wireless Access Point on WAM Backplate''' 117 140 }}} 118 141 119 142 '''CANbus''' 120 143 121 If you are using the optional external PC, attach the CANbus cable from the socket on the WAM labeled “CAN” to the PC as shown in Figure 29. Either attach a monitor and keyboard to the PC to operate the PC directly, or connect the PC to a network and access it remotely using a secure shell (ssh) client or remote terminal software. Tighten the strain-relief screws using the screwdriver provided in the maintenance kit.144 If you are using the optional external PC, attach the CANbus cable from the socket on the WAM labeled “CAN” to the PC as shown in Figure 11. Either attach a monitor and keyboard to the PC to operate the PC directly, or connect the PC to a network and access it remotely using a secure shell (ssh) client or remote terminal software. Tighten the strain-relief screws using the screwdriver provided in the maintenance kit. 122 145 123 146 {{{ 124 147 #!div class="center" align="center" 125 [[Image(ht docs:wam/figure29.png)]]148 [[Image(http://web.barrett.com/images/WAM/SupportWiki/CANCable.png)]] 126 149 127 '''Figure 29– CAN cable (purple)'''150 '''Figure 11 – CAN cable (purple)''' 128 151 }}} 129 152